Chengdu Xingweihan Welding Equipment Co., Ltd.
Our prospect: to build a world-class brand of automatic spot welding machine; our mission: replace human with intelligence, enabling traditional manufacturing.
Add to Cart
Body Work Aluminium Weld Stud Welding Machine Manufacturers For Threaded Studs
Product Description
Energy storage stud welding is also called capacitance energy storage stud welding, capacitance discharge stud welding, etc. It is called energy storage welding for short.Before welding, store a specified amount of charge in the large capacitor in advance, and then release all the energy in the large capacitor (usually only 1-3ms) instantaneously through silicon controlled rectifier, so as to achieve the effect of instant welding.
Technical Parameters
| Item/Model | RSR-1600 | RSR-2500 | RSR-3000 |
| Input Voltage (V) | AC220 | AC220 | AC220 |
| Frequency (Hz) | 50/60 | 50/60 | 50/60 |
| Rated storage energy (J) | 1600 | 2500 | 3000 |
| Diameter of welding stud (mm) | M3~M6 | M3~M8 | M3~M10 |
| Thickness of welding plate (mm) | 0.2~1.0 | 0.2~2.0 | 0.2~3.0 |
| Capacitance (uf) | 720000 | 1080000 | 1440000 |
| Productivity (pcs/minute) | 20 | 20 | 20 |
| Charging voltage (V) | 30~200 | 30~200 | 30~200 |
| Overall dimension (mm) | 416*245*300 | 416*245*300 | 416*245*300 |
| Weight (kg) | 12 | 13 | 14 |
| Protection Degree | IP21S | IP21S | IP21S |
Features
1. Continuously display the energy storage voltage, which is not affected by the fluctuation of input voltage, and can automatically adapt to the changes of power grid, with over temperature self-protection function.
2. The panel is LCD, microprocessor controlled, and has expert welding specifications.
3. The equipment is light, suitable for mobile operation, and can be driven by conventional power supply.
4. Low heat generation, poor penetrability, little deformation of plates/shallow welding pool, no discoloration of the back, slight deformation or no deformation (depending on the thickness and surface finish of the workpiece, the degree of deformation varies).
5. It is suitable for welding on thin plates without worrying about welding through the workpiece, and the thinnest can be 0.3mm. It is rich in weldable materials. It can weld not only low carbon steel and stainless steel, but also aluminum, copper and other non-ferrous metals.
6. Main application industries: computer cabinet and other sheet metal industries, kitchen appliances manufacturing industry, medical equipment manufacturing industry, box elevator manufacturing industry, aluminum curtain wall manufacturing industry.
Welding Principle
Having the tip of the stud contacts the workpiece and pull the welding gun switch, then the energy storage capacitor is discharged through the tip of the element.
When the arc is ignited, a thin layer of molten metal is generated on the surface of the stud and the workpiece, and the penetration depth is about 0.1 mm.
The stud is inserted into the molten pool, the metal solidifies, and the screw is welded firmly.
Safety Warning
Noise - excessive noise is harmful to people's hearing!
·Protect your ears, use ear shields or wear other hearing protection.
·Warn bystanders that noise may cause potential damage to their hearing.
Failure - seek professional help when encountering difficulties!
·If you encounter difficulties in installation and operation, please follow the relevant contents of this manual for troubleshooting.
·If you still cannot fully understand after reading, or cannot solve the problem according to the instructions of this manual, you should contact us immediately.
Samples
Frequently Asked Questions